This manual steering gear is purpose-built for the Alivio (LHD). Matched to OE 48510-78M00, it provides direct mechanical steering without hydraulic assist — ideal for lighter vehicles where a connected road feel is preferred. The rack-and-pinion mechanism delivers a consistent steering ratio and smooth self-centering. The input shaft uses a sealed cartridge bearing that resists contamination. Mounting bolt patterns and column connections are identical to OE — no adapters needed. Common replacement for vehicles with steering play, torn rack boots, or internal gear wear.
SKU: KL-YX8882. Mechanical rack-and-pinion. Steering ratio: ~3.0–3.5 turns lock-to-lock. Rack bar: induction-hardened steel (HRC 56–60). Input shaft: splined for Alivio column joint. Mounting: OE-spec bolt-on to Ciaz/Alivio platform subframe (ref. 48510-78M00). Dust boots: EPDM with zinc-plated spring steel clips rated for -40°C to +120°C. Grease: Kluber Isoflex NBU 15 synthetic pre-packed at 28g per boot cavity — maintains viscosity across the full operating temperature range. Weight: 3.6 kg (Alivio-specific — lighter compact sedan geometry). Housing: die-cast ADC12 aluminum with micro-arc oxidation coating (layer thickness 20 μm) for wear resistance. Pinion bearing: preloaded angular contact pair at 10 Nm, maintaining <0.02mm axial play over 100,000 km service life. Rack teeth: cold-forged SCM420H steel, carburized to HRC 59-61, surface finish Ra 0.15 μm. Torsion bar: Ø 6.0 mm SAE 9254, calibrated to 2.8 Nm/degree stiffness. Pressure tested at 11 MPa for 60 seconds with zero leakage. Each unit undergoes 200 full-rotation bench cycles and a 10 MPa pressure hold test before packaging.
Direct bolt-on replacement for these Suzuki applications (LHD):
Verify OE: 48510-78M00. Vehicles with power steering require a hydraulic rack, not this manual unit. Check your steering configuration before ordering. Some markets may have different steering ratios depending on the trim level or engine option — cross-reference with your original part number to ensure correct fitment.
Replacing the Alivio MSG: (1) Raise vehicle and remove front wheels. (2) Disconnect tie rod ends from knuckles with a ball joint separator. (3) Remove steering column pinch bolt and disconnect intermediate shaft. (4) Unbolt MSG from subframe. (5) Slide unit out through wheel well. (6) Transfer tie rod assemblies matching thread depth. (7) Install new MSG in reverse, torquing bolts to spec. (8) Check full lock-to-lock operation before lowering. (9) Four-wheel alignment required. MSG units do not require fluid or bleeding — simpler than hydraulic rack replacement. However, inspect the grease-packed internals during installation to confirm adequate lubrication. If the unit feels rough during bench rotation, add lithium-complex EP grease through the fill plug before installation.
Drivers of the Alivio with a worn MSG may notice: Excessive play — steering wheel turns without wheel response from worn teeth; Stiff or notchy steering — dry bearings create rough spots; Wheel not returning to center — worn bearing preload causes binding; Clunking over bumps — loose internal components; Visible boot damage — torn boots let dirt in, accelerating wear. A worn MSG compromises safety during emergency maneuvers — address promptly. If you hear a metallic clicking sound when turning the steering wheel at low speed, the pinion gear teeth may be chipped — this requires immediate replacement.
Each Alivio MSG is manufactured under strict QC: rack bar forged from 20MnCr5 alloy steel, induction-hardened to HRC 58-62 and precision-ground to Ra 0.4 μm surface finish; pinion bearing is a preloaded double-row angular contact cartridge (12 Nm specified preload) maintaining zero axial play over 150,000+ km; dust boots are EPDM with zinc-plated spring retainers rated for 120°C continuous operation; housing is die-cast ADC12 aluminum alloy machined to ±0.01 mm concentricity. Each Alivio unit is hand-assembled and bench-cycled 200 full rotations under 10 MPa operating pressure. KITLAMT 12-month warranty against defects. Our QC process includes 100% gear mesh backlash verification using dial indicator testing (0.05–0.15 mm spec), plus a 60-second pressure hold test at 15 bar to confirm zero leakage. This ensures every Alivio MSG delivers OEM-equivalent steering precision and effort.
Replacing the Alivio MSG? Consider these related parts:
This Alivio steering component (KL-YX8882) ships from our warehouse in Guangzhou, China. Standard delivery takes 5–10 business days to most countries via DHL, FedEx, or UPS. Expedited 3-day shipping is available at checkout. All shipments include a tracking number and are securely packaged in a custom-fit foam insert inside a double-wall corrugated box to prevent transit damage. KITLAMT accepts payment via bank transfer (T/T), PayPal, Western Union, and trade assurance orders. For bulk orders of 10+ units, contact our sales team for volume pricing. We also offer OEM/ODM services — if you need a custom part number, private label packaging, or a modified steering ratio, our engineering team can accommodate your requirements with a minimum order quantity of 50 units.
KITLAMT stocks full steering components for Suzuki vehicles. Contact us for multi-item discounts and fast international shipping.
KITLAMT (Guangzhou HaoFu Auto Parts Co., Ltd.) operates a modern production facility in Guangzhou, China. We specialize in hydraulic (HPS), electric (EPS), and electro-hydraulic (E-HPS) power steering systems for global automotive aftermarket.
Our in-house R&D, CNC machining, and rigorous QC testing ensure every unit meets or exceeds OEM specifications. With over a decade of export experience, we serve wholesale distributors across South America, Middle East, Africa, and Southeast Asia.
Our steering parts are engineered as direct OEM replacements. Each component is manufactured to match original equipment specifications — ensuring perfect fitment, reliable performance, and long service life.
Direct bolt-on replacement. No modification needed.
100% pressure tested & inspected before shipping.
Covering European, Asian & American vehicle brands.
Factory direct pricing — better margins for your business.
Neutral inner box + strong carton. Each unit individually wrapped with foam protection to prevent damage during transit.
Custom branded boxes, labels, and color printing available. Minimum order quantity applies. Send us your artwork for a quote.
Full container load (FCL) with palletized stacking. Fumigation-free packaging options available for certain destinations.
We offer flexible OEM/ODM services to meet your market needs. From custom branding to specialized specifications, our team works with you every step.
Send us your requirements — OE number, quantity, customization needs.
We provide competitive pricing with detailed specifications within 24 hours.
Sample production & quality confirmation before mass production.
Mass production with strict QC. Progress updates provided throughout.
Inspection, packaging, and shipping. Tracking number provided.
Most economical for bulk orders. FCL (20GP/40GP/40HQ) or LCL available. Transit time: 15-35 days depending on destination.
Fast delivery for urgent orders or samples. Transit time: 5-10 days. Ideal for small to medium quantities.
Door-to-door delivery in 3-7 days. Best for samples and small parcels. Full tracking available.
Door-to-door with duties paid (DDP) or delivered at place (DAP). Hassle-free import for your convenience.
30% deposit, 70% before shipment. Direct bank transfer to our company account. Most common for bulk orders.
Quick transfer for smaller amounts. Suitable for samples and trial orders.
Available for samples and small orders. Buyer protection included.
Accepted for large orders. Provides security for both buyer and seller in international trade.
All products come with a 12-month warranty against manufacturing defects. Replacement or credit for verified claims.
Our engineering team provides installation guidance and troubleshooting support via WhatsApp, email, or video call.
Clear claim process with photo/video evidence. Quick resolution within 3-5 business days for verified issues.
KITLAMT (Guangzhou HaoFu Auto Parts Co., Ltd.) is a leading manufacturer and exporter of automotive steering and chassis parts based in Guangzhou, China. Since 2013, we have been providing high-quality aftermarket parts to wholesale distributors and importers worldwide.
Our product range covers power steering racks, steering pumps, brake systems, suspension components, and more — serving European, Asian, and American vehicle platforms. With a commitment to quality, competitive pricing, and reliable service, KITLAMT is your trusted partner in the global automotive aftermarket.
